FURNACE OPERATOR JOB DESCRIPTION
Find detail information about furnace operator job description, duty and skills required for furnace operator position.
What do furnace operators do?
A furnace operator is responsible for maintaining and operating a furnace in an industrial setting. They are constantly monitoring the furnace to ensure that it is running safely and efficiently. The operator is responsible for the loading and unloading of supplies, products, and fuel. They must also be aware of potential mechanical or other problems with the furnace.
What is blast furnace operator?
Blast furnace operators are responsible for operating metal-refining furnaces. They work with a variety of furnaces, including gas, coal, oil, electric, and open-hearth or oxygen. They melt and refine metal before casting or in order to produce certain types ofsteel. Blast furnace operators are often responsible for developing new furnace technologies and ensuring that their furnaces are up to date with the latest safety standards.
What is a smelter worker?
Metal-refining furnace operators and tenders are responsible for operating or tending furnaces to melt and refine metal before casting or producing specified types of steel. This includes gas, oil, coal, electric-arc or electric induction furnaces, open-hearth furnaces, or oxygen furnaces. The operator must be knowledgeable in how these furnaces work and be able to provide necessary assistance to the workers.
What is a evaporator operator?
The evaporator operator responsible for the operation of the whey dryer and evaporator must be able to identify and correct problems as they arise. This individual should also be familiar with the ceramic kiln used in the manufacture of electronic capacitors.
What is foundry furnace operator?
A furnace operator controls a gas, coal, electric, oil, or other type of furnace in preparation to melt metal, usually at a foundry or refinery. Their duties include operating the machine on a daily basis and performing sample tests to verify that the equipment is functional.
Which furnace is used for roasting?
The blast furnace is a large, cylindrical building used to roast goods. The furnace heats upmetal so it can be burned and produces heat. This heat makes the metal melted and then poured into molds to create products such as concrete, clothing, or automobiles.
What is the temperature of blast furnace?
Usually, when a furnace is preheated with coke, the gases formed from the burning of the coke and the air react vigorously, producing both a reducing gas (carbon monoxide) and a very high temperature. This produces the liquid iron and slag.
What is the role of furnace in metallurgy?
A metallurgical furnace is a device used to heat and melt metal ore to remove gangue, primarily in iron and steel production. The furnace can be used to produce a variety of metals including iron, steel, and aluminum. It is an expensive process, but it can produce high-quality products.
What is the difference between smelting and melting?
Melting is the process of liquefying a solid substance by heating. It is the process by which a substance changes from the solid phase to the liquid phase. Smelting is the process by which a metal is obtained at temperatures beyond the melting point from its ore.
What is smelting give example?
The smelting process begins by alloying a metal with oxygen to create a new type of metal. This new metal is then heated until it becomes very hot and the oxide combined with the carbon in the fuel escapes as either carbon monoxide or carbon dioxide. This process creates a variety of metals, some of which are more valuable than others.
How much do metal melters make?
Metal-refining furnace operators and tenders are a vital part of the industry and play an important role in the manufacturing process. They are responsible for using various machines to refine metals, which then is used to produce products. The median hourly wage in this industry is $14.45 and the annual wage can be upwards of $30,060.
Which furnace is used for smelting?
The blast furnace is a type of metallurgical furnace used for smelting to produce industrial metals. The blast furnace is a large and powerful machine that is used to create metal by burning the ore in a large, hot oven. The metal is then forced out of the oven and into the furnace, where it is heated until it is melted.
Why is roasting done?
When roasted, the ore or ore concentrate is treated with very hot air. This process is generally applied to sulfide minerals. During roasting, the sulfide is converted to an oxide, and sulfur is released as sulfur dioxide, a gas. The oxide created during roasting can be used for a variety of purposes, including production of steel and other materials.
What is roasting give an example?
Roasting is a process in metallurgy in which a sulfide ore is heated in air. The process may convert a metal sulfide to a metal oxide or to a free metal.
Why coke is used in blast furnace?
In the blast furnace route of ironmaking, metallurgical coke is used for four main purposes: first to act as a reducing agent, second to fulfil the energy demand of the endothermic reduction reactions, third to maintain the structure and permeability inside the furnace and fourth to act as a carburiser for freshly formed iron. The key advantage of using metallurgical coke over other types of fuel is that it can be used in any stage of the production process, from manufacturing small quantities of raw materials to producing large quantities of finished products.
What is an iron furnace?
The furnaces that used charcoal and limestone to make metal were located near hillsides so the ore, charcoal and limestone could be dumped into the top of the furnace. This made it easier for the workers to get the metal to where it was needed.
What are the main parts of a blast furnace?
The blast furnace is a popular method of making steel. It is used to make products like cannons, arrows, and tables. The blast furnace works by adding air to a furnace and then burning off the gas. This gas makes the steel harder and more durable.
How many types of furnace are there?
A natural gas furnace creates heat by exposing heated elements. An electric furnace uses an electric current to heat the air. A propane furnace uses compressed natural gas to heat the air.
What is the furnace is used for making steel?
The Blast Furnace is a very powerful furnace that is used to produce steel. It uses an electricArc Furnace to create the metal. This method is very efficient and can quickly produce the steel needed for many different applications.
Is used in steel furnace?
Usually, electric furnaces are used to melt steel, but they can also be used to recycle old products. These furnaces use electrodes to generate heat, which then melts the material. This is a common method for steel recycling, as it allows for quick and easy melting.
Why flux is used in smelting?
In metallurgy, flux is a substance introduced to increase fluidity and remove objectionable impurities in the form of slag. Limestone is commonly used for this purpose in smelting iron ores. Other materials used as fluxes are silica, dolomite, lime, borax, and fluorite. In general, fluxes help to speed up the smelting process by incorporating more liquid metal into the ore. They also remove any build-up of heavy minerals on the surface of the metal.
What is melted iron called?
When a metal is heated to its highest temperature, it can become either brittle or metallic. In the case of metal, this means that it can no longer be bent or twisted, but instead becomes solid and durable. By becoming metallic, this metal becomes less likely to corrode and will last longer in storage.
How does a smelter work?
The smelting process uses heat and a chemical reducing agent to decompose the ore, driving off other elements as gasses or slag and leaving just the metal behind. The reducing agent is commonly a source of carbon such as coke, charcoal, and coal.
What is the difference between a smelter and a refinery?
In metallurgy, refining consists of purifying an impure metal. It is important because it allows us to produce high-quality products.
What is the meaning of smelting furnace?
An industrial oven is used for heating ore in order to extract metal. The oven is large and has a lot of heat. It can extract metal quickly and efficiently.
